**Volume:** 2,000 cu ft (333 wheelbarrow loads) | **Distance:** 250 ft | **Target Time:** 3 hours
---
## CREW ASSIGNMENTS (11 people)
### Active Positions
- **1 Loader Operator** - Fills wheelbarrows at pile
- **5 Active Runners** - Transport full loads
- **2 Spreaders** - Rake and level at destination
### Rotation Pool
- **3 Resting Runners** - Rotate every 20 minutes
---
## EQUIPMENT NEEDED
### Moving Equipment
- [ ] 5 contractor wheelbarrows (6-8 cu ft)
- [ ] Compact tractor with bucket OR skid steer
- [ ] 2 backup wheelbarrows (in case of flats)
### Pathway Materials
- [ ] 30-40 sheets plywood or 2x12 boards
- [ ] Stakes/cones to mark lanes
- [ ] Caution tape or rope for lane dividers
### Tools
- [ ] 2 mulch/silage forks (backup loading)
- [ ] 3-4 landscape rakes
- [ ] Work gloves for everyone
- [ ] First aid kit
---
## LANE SETUP
```
CHIP PILE 250 ft DESTINATION
| |
| <------- RETURN LANE (Empty wheelbarrows) ------- |
| |
LOADER -------- OUTBOUND LANE (Full wheelbarrows) ---> SPREADERS
| |
| <----------------- Plywood/Board Path ----------- |
```
### Lane Rules
1. **Outbound traffic only** in right lane
2. **Return traffic only** in left lane
3. **No passing** - maintain order
4. **Call out** when approaching blind spots
---
## OPERATION TIMELINE
### Setup (30 min)
- [ ] Lay plywood path
- [ ] Mark lanes with cones/tape
- [ ] Position equipment
- [ ] Assign positions
- [ ] Safety briefing
### Active Moving (2.5 hours)
- **0-20 min:** First rotation, establish rhythm
- **20-40 min:** Rotate 3 runners
- **40-60 min:** Rotate 3 more runners
- **60 min:** PIZZA BREAK (15 min)
- **75-95 min:** Fresh energy push
- **95-115 min:** Rotate runners again
- **115-135 min:** Final push to completion
### Cleanup (30 min)
- [ ] Collect plywood/boards
- [ ] Return rental equipment
- [ ] Final rake and level
- [ ] Victory beer
---
## ROTATION SCHEDULE
|Time|Runners 1-3|Runners 4-5|Runners 6-8|Loader|
|---|---|---|---|---|
|0-20|Active|Active|Rest|Person A|
|20-40|Active|Rest|Active|Person A|
|40-60|Rest|Active|Active|Person B|
|60-75|PIZZA BREAK|PIZZA BREAK|PIZZA BREAK|BREAK|
|75-95|Active|Active|Rest|Person B|
|95-115|Active|Rest|Active|Person A|
|115-135|Rest|Active|Active|Person A|
---
## EFFICIENCY METRICS
### Target Pace
- **Fill time:** 15 seconds
- **Travel time:** 60 seconds loaded
- **Dump time:** 10 seconds
- **Return time:** 45 seconds
- **Total cycle:** 2 minutes 10 seconds
### Production Rate
- **5 wheelbarrows × 30 trips/hour = 150 loads/hour**
- **333 total loads ÷ 150 = 2.2 hours**
---
## SAFETY PROTOCOLS
1. **Work gloves required** - No exceptions
2. **Closed-toe shoes only**
3. **Spotter at loader** when tractor bucket moving
4. **Hydration station** at both ends
5. **Clear "FULL/EMPTY" calls** when entering lanes
6. **Stop work** if anyone feels strain
---
## SUPPLIES & REFRESHMENTS
### Work Supplies
- [ ] 2 cases water
- [ ] Gatorade/electrolytes
- [ ] Sunscreen
- [ ] Bug spray
### Food (Order at 60-min mark)
- [ ] 5-6 pizzas
- [ ] Veggie option
- [ ] Paper plates/napkins
### Victory Celebration
- [ ] Beer/beverages of choice
- [ ] Chairs for admiring finished work
---
## CONTINGENCY PLANS
**Rain:** Postpone - wet chips are 2x heavier **Equipment failure:** Switch to manual fork-loading **Fewer people show:** Reduce to 3 wheelbarrows **More people show:** Add rakers, create chip-spreading crew
---
## PRE-EVENT CHECKLIST
### 1 Week Before
- [ ] Confirm crew attendance
- [ ] Reserve tractor/skid steer
- [ ] Buy/borrow plywood for path
### 1 Day Before
- [ ] Pick up rental equipment
- [ ] Buy supplies
- [ ] Check weather
- [ ] Send reminder texts
### Day Of
- [ ] Setup starts 1 hour before crew arrives
- [ ] Have signup sheet for positions
- [ ] Take before/after photos
---
**Remember:** This is a party with a purpose. Keep energy high, music playing, and celebrate the progress!